Scaffolding
is a temporary framework used to support people and material in the
construction or repair of buildings and other large structures. It is
usually a modular system of metal pipes (termed tubes in Britain),
although it can be made out of other materials. Bamboo is still used
frequently in Asia.
The basic materials are tubes, couplers and boards. Tubes are either
steel or aluminium. If steel they are either 'black' or galvanised. The
tubes come in a variety of lengths and a standard diameter of 48.3 mm.
The chief difference between the two types of tubes is the lower weight
of aluminium tubes (1.7 kg/m as opposed to 4.4 kg/m) and also a greater
flexibility and so less resistance to force. Tubes are generally bought
in 6 m lengths and can then be cut down to certain typical sizes.
Boards provide a working surface for users of the scaffold. They are
seasoned wood and come in three thicknesses (38 mm (usual), 50 mm and 63
mm) are a standard width (225 mm) and are a maximum of 3.9 m long. The
board ends are protected by metal plates called hoop irons or sometimes
nail plates. As well as timber, steel or aluminium decking is used or
laminate boards.
Couplers are the fittings which hold the tubes together. The most common
are called scaffold couplers, there are three basic types: right-angle
couplers, putlog couplers and swivel couplers. To join tubes end-to-end
joint pins (also called spigots) or sleeve couplers are used, or both
together. Only right angle couplers and swivel couplers can be used to
fix tube in a 'load bearing connection'. Single couplers are not load
bearing couplers and have no design capacity.
Other common materials lnclude base plates, ladders, ropes, anchor
ties, reveal ties, gin wheels, sheeting etc. etc.
Despite the metric measurements given many scaffolders measure tubes
and boards in imperial units. With tubes from 21 feet down and boards
from 13 ft down.
The key elements of a scaffold are
standards, ledgers and transoms. The standards, also called uprights,
are the vertical tubes that transfer the entire mass of the structure to
the ground where they rest on a square base plate to spread the load.
The base plate has a shank in its centre to hold the tube and is
sometimes pinned to a sole board. Ledgers are horizontal tubes which
connect between the standards. Transoms rest upon the ledgers at right
angles. Main transoms are placed next to the standards, they hold the
standards in place and provide support for boards; intermediate transoms
are those placed between the main transoms to provide extra support for
boards.

As well as the tubes at right angles there are cross braces to increase
rigidity, these are placed diagonally from ledger to ledger, next to the
standards to which they are fitted. If the braces are fitted to the
ledgers they are called ledger braces. To limit sway a facade brace is
fitted to the face of the scaffold every 30 metres or so at an angle of
35°-55° running right from the base to the top of the scaffold
and fixed at every level.
Of the couplers previously mentioned, right-angle couplers join ledgers
or transoms to standards, putlog or single couplers join board bearing
transoms to ledgers - Non-board bearing transoms should be fixed using a
right-angle coupler. Swivel couplers are to connect tubes at any other
angle. The actual joints are staggered to avoid occurring at the same
level in neighbouring standards.
The spacing of the basic elements in the scaffold are fairly standard.
For a general purpose scaffold the maximum bay length is 2.1 m, for
heavier work the bay size is reduced to 2 or even 1.8 m while for
inspection a bay width of up to 2.7 m is allowed.
The scaffolding width is determined by the width of the boards, the
minimum width allowed is 600 mm but a more typical four-board scaffold
would be 870 mm wide from standard to standard. More heavy duty
scaffolding can require 5, 6 or even up to 8 boards width. Often an
inside board is added to reduce the gap between the inner standard and
the structure. The lift height, the spacing between ledgers, is 2 m,
although the base lift can be up to 2.7 m. The diagram above also shows
a kicker lift, which is just 150 mm or so above the ground.
Transom spacing is determined by the thickness of the boards supported,
38 mm boards require a transom spacing of no more than 1.2 m while a 50
mm board can stand a transom spacing of 2.6 m and 63 mm boards can have
a maximum span of 3.25 m. The minimum overhang for all boards is 50 mm
and the maximum overhang is no more than 4x the thickness of the board.
Good foundations are essential. Often
scaffold frameworks will require more than simple base plates to safely
carry and spread the load. Scaffolding can be used without base plates
on concrete or similar hard surfaces, although base plates are always
recommended. For surfaces like pavements or tarmac base plates are
necessary. For softer or more doubtful surfaces sole boards must be
used, beneath a single standard a sole board should be at least 1,000 cm²
with no dimension less than 220 mm, the thickness must be at least 35mm.
For heavier duty scaffold much more substantial baulks set in concrete
can be required. On uneven ground steps must be cut for the base plates,
a minimum step size of around 450 mm is recommended.
A working platform requires certain other elements to be safe. They
must be close-boarded, have double guard rails and toe and stop boards.
Safe and secure access must also be provided.
Scaffolds are only rarely independent
structures. To provide stability for a scaffolding framework ties are
generally fixed to the adjacent building / fabric / steelwork. General
practice is to attach a tie every 4m on alternate lifts (traditional
scaffolding) prefabricated System scaffolds require structural
connections at all frames - ie.2-3m centres (tie patterns must be
provided by the System manufacturer / supplier). The ties are coupled to
the scaffold as close to the junction of standard and ledger (node
point) as possible. Due to recent regulation changes, scaffolding ties
must support +/- loads (tie/butt loads) and lateral (shear) loads.
Due to the different nature of structures there are a variety of
different ties to take advantage of the opportunities. Through ties are
put through structure openings such as windows. A vertical inside tube
crossing the opening is attached to the scaffold by a transom and a
crossing horizontal tube on the outside called a bridle tube. The gaps
between the tubes and the structure surfaces are packed or wedged with
timber sections to ensure a solid fit.
Box ties are used to attach the scaffold to suitable pillars or
comparable features. Two additional transoms are put across from the
lift on each side of the feature and are joined on both sides with
shorter tubes called tie tubes. When a complete box tie is impossible a
l-shaped lip tie can be used to hook the scaffold to the structure, to
limit inward movement an additional transom, a butt transom, is place
hard against the outside face of the structure. Sometimes it is possible
to use anchor ties (also called bolt ties), these are ties fitted into
holes drilled in the structure. A common type is a ring bolt with an
expanding wedge which is then tied to a node point.
The least 'invasive' tie is a reveal tie. These use an opening in the
structure but use a tube wedged horizontally in the opening. The reveal
tube is usually held in place by a reveal screw pin (an adjustable
threaded bar) and protective packing at either end. A transom tie tube
links the reveal tube to the scaffold. Reveal ties are not well
regarded, they rely solely on friction and need regular checking so it
is not recommended that more than half of all ties be reveal ties.
If it is not possible to use a safe number of ties rakers can be used.
These are single tubes attached to a ledger extending out from the
scaffold at an angle of less than 75° and securely founded. A
transom at the base then completes a triangle back to the base of the
main scaffold.